Welcome to the Driver Controls Subsystem! The driver controls subsystem in Formula SAE is crucial for the overall performance and safety of the vehicle. We '''connect the driver to the car,''' '''allowing them to stop, steer, and accelerate while minimizing fatigue and pain.''' We design the car to meet our driver's force capabilities while also maintaining drivability for the 5th percentile woman to 95th percentile man. We design, analyze, machine, and assemble over 40 custom components to complete this subsystem. Driver controls is a good place to learn basic and advanced mechanical engineering skills, such as mechanical design (SolidWorks CAD, GD&T, DFMA, MATLAB simulations), mechanical analysis (gears, bearings, fatigue, stress analysis, CAD, Ansys FEA), machining (lathe, mill, waterjet, CNC, CAM, etc.) *find machining resources in the CMA wiki section*, The subsystem is split into distinct sub-disciplines that interact with one another and other subsystems: '''steering, brakes, pedal box, seat, dashboard, shifter, and clutch.'''
<big>Welcome to the Driver Controls Subsystem! We are so glad to have you and are excited that you're interested in learning about the coolest subsystem on GTMS. Driver Controls is responsible for '''connecting the driver to the car,''' '''allowing them to stop, steer, and accelerate reliably and safety while minimizing fatigue and pain.'''</big>
<big>We design, analyze, machine, and assemble over 40 custom components to complete this subsystem. Driver controls is a good place to learn basic and advanced mechanical engineering skills. Below you will find the DC handbooks (with educational PPTs and information about each component), Ergonomic Analysis Page (with detailed ergonomic information), and pages with more detailed descriptions of the design process for individual parts</big>
In the world of ergonomics, drivers are defined by their height percentile. For example, the 5th percentile woman is 4' 11", meaning that 95% of women are taller than this. Anthropometric data defines the length of every part of the human body relative to the height percentile, so that our team may simulate the entire driver from just knowing their height. FSAE requires the vehicle to be '''drivable for 5th percentile woman to 95th percentile man'''. Drivable encompasses 3 things - '''driver's available force, fatigue, and visibility.'''
=== Available Force ===
[[File:Ramsis steering force display.png|thumb|367x367px|RAMSIS steering force display]]
Every component that the subsystem designs has to be able to be operated by any driver. Some components, like the brakes, have to be operated for up to 15 minutes at a time for the endurance race. These are designed to use 60% of the driver's maximum effort, or 'tolerable effort'. Other components, like the clutch handle, only have to be operated at the beginning of the race to get the car rolling in 1st gear. For these, the driver's maximum effort is usable (but we try to remain well below). On the flip side, there are downsides to a car that is too easy to operate. A driver who doesn't feel adequate force feedback can easily oversteer or lock up the brakes and spin out We design all of our custom mechanical components, choose COTS options, and run simulations and tests to ensure that we build a racecar that takes just the right amount of effort to drive. Force data is found through the manikin software RAMSIS, driver tests, and vehicle load cells/ strain gauges. Available force is the amount of force that a driver has. Required force is how much it takes to drive. Available must be greater than the required force.
Along with force, the positioning of the components significantly impacts how fatigued a driver will become. This fatigue is different that material fatigue. Just like some car components will fail after a certain number of cycles, so too will our driver's ability to drive taper off. A steering wheel that is mounted too far from the driver, or a clutch handle that forces the arm to scrunch up raise the fatigue rating for those components. For some parts, the fatigue rating weighs more heavily, especially those used in out autocross and endurance races. The position of where everything sits in the car determines how a driver will maintain their effort and agility, especially the design of the vehicle's seat. We can use our GTMS-made MATLAB resources to simulate fatigue for a range of drivers. It uses data from RAMSIS that correlated joint angles to fatigue through a penalty function. An image of the simulated driver is shown right, and resources can be found below
=== Visibility ===
[[File:RAMSIS vision display.png|thumb|RAMSIS direct vision display|361x361px]]
Visibility ensures that everything is in the right sphere of vision for the driver. The dashboard should be in their periphery vision, but not the direct vision (as to mot interfere with the road). The drive should be able to see the cones on the track during the tightest corner (taken from an endurance or autocross lap) with enough time to react. While a lower driver is desirable for center of gravity, a higher driver is desirable for visibility. Visibility must not be compromised for all drivers.
=== How To Measure Ergonomics ===
=== Ergonomic Resources ===
* [https://gtvault.sharepoint.com/sites/gtmotorsports/Shared%20Documents/Landing%20Folder/Resources/Subsystem%20Knowledge/Driver%20Controls/Ergonomics/Anthropometric_Survey_of_US_Army_Personnel_Summary.pdf?CT=1755148289516&OR=ItemsView 1988 ANTHROPOMETRIC SURVEY OF U.S. ARMY PERSONNEL:]
* [https://gtvault.sharepoint.com/sites/gtmotorsports/Shared%20Documents/Forms/AllItems.aspx?id=%2Fsites%2Fgtmotorsports%2FShared%20Documents%2FLanding%20Folder%2FResources%2FSubsystem%20Knowledge%2FDriver%20Controls%2FErgonomics%2FAnthropometric%20Data&viewid=2d340a09%2Db9ef%2D440e%2D9813%2D35a4ca594623 Anthropometric Data Spreadsheets] * use Ctrl + F using the survey above to lookup unfamiliar terms*
* [https://gtvault.sharepoint.com/sites/gtmotorsports/Shared%20Documents/Forms/AllItems.aspx?id=%2Fsites%2Fgtmotorsports%2FShared%20Documents%2FLanding%20Folder%2FResources%2FSubsystem%20Knowledge%2FDriver%20Controls%2FErgonomics%2FMATLAB%20Analysis&viewid=2d340a09%2Db9ef%2D440e%2D9813%2D35a4ca594623 MATLAB Simulation Resources]: *gives fatigue rating based on steering wheel, seat, and pedal configuration*
Welcome to the Driver Controls Subsystem! We are so glad to have you and are excited that you're interested in learning about the coolest subsystem on GTMS. Driver Controls is responsible for connecting the driver to the car,allowing them to stop, steer, and accelerate reliably and safety while minimizing fatigue and pain.
We design, analyze, machine, and assemble over 40 custom components to complete this subsystem. Driver controls is a good place to learn basic and advanced mechanical engineering skills. Below you will find the DC handbooks (with educational PPTs and information about each component), Ergonomic Analysis Page (with detailed ergonomic information), and pages with more detailed descriptions of the design process for individual parts
